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The plates move by means of a ending machine in order that damp sponges can end, or clean out, the edges of every plate. The setters make sure that the plates maintain their form in the kiln. Once the basic cup type is made within the jiggering unit, it's put via the profiling unit. Like most of the machinery right here, there are two jiggering units: one for white china (gray pugs) and one for ivory china (inexperienced pugs). The cups transfer by way of a jiggering unit related in concept to the plate unit. A jigger head hovering above begins to rotate, too, and presses down upon the rotating pug slice and mold plate. These hoses are used to fill each mold with liquid clay or slip. All station workers are cross-educated on the assorted points of labor performed in that particular unit. This advantages both the corporate and the staff. For the company, cross-coaching helps ensure continued productivity, even within the absence of employees as a result of vacation or sick time. This helps observe the number of occasions every mold is used.

Each plaster manufacturing dinner plate mold ought to get about 100 uses, whereas molds for serving items and extra intricate gadgets can only be used about 10 to 15 instances. A scraping instrument cuts off excess clay from the rim of the newly formed greenware plate. Raw clay items that have not been fired in the kiln are referred to as greenware -- to not be confused with the green-colored clay pieces that indicate an ivory completed product. As mentioned earlier, the pugs used for cups are at a 15-percent moisture degree. Some pug stacks are marked "for cups only." The moisture content of those pugs is at about 15 p.c slightly than 20 percent. The greenware plates are handed by way of a mold dryer, then removed from the mold and passed by a second dryer -- at this level, the clay has gone from a 20-p.c moisture degree to a 0.5-p.c moisture degree. At this point, the plates are still pretty malleable (they can bend). The plates are positioned on setters. Using small finishing knives, water and sponges, employees smooth out the lip and foot of every cup and make sure the handles are securely hooked up.

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